Author Topic: 50 / 50 Poly Cotton Hoodies  (Read 1076 times)

Offline primbegin

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50 / 50 Poly Cotton Hoodies
« on: December 06, 2011, 12:05:40 PM »
Assuming we get our screens done tonight, we are printing on a royal blue 50/50 hooded sweat shirt and t shirt.  The ink colors are gold and white.  Any suggestions?  Our ink brand is union ink, and I think I saw speedball ink too, I need to look at that again.  In the white i saw a maxopake and a ultrasoft.  I forgot to look at the gold.  If I don't like the color of gold, can I mix it with other colors until I get a desired color?

We did a test run on the white last night on a blue shirt and we used the maxopake.  We did one coat, flash cured for 15 and did a second coat, flash cured for 25 sec ... Does that sound about right?  I forgot to bring a shirt home to wash it and make sure the ink stayed on.

Offline JBLUE

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Re: 50 / 50 Poly Cotton Hoodies
« Reply #1 on: December 06, 2011, 12:15:38 PM »
You need to make sure that the ink has a bleed resistance to it. I do not use Union so you will have to look that up or give them a call. As for the gold you may or may not be able to get it where you want it. Are you using a flash to cure the shirts or a conveyor dryer?
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Offline primbegin

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Re: 50 / 50 Poly Cotton Hoodies
« Reply #2 on: December 06, 2011, 12:22:42 PM »
I think it is a flash dryer.  It is a large flat box on a stand with an element in bottom that you swivel out over the shirts.  The white did not bleed on the test shirts .  Will they bleed during wash?


Offline JBLUE

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Re: 50 / 50 Poly Cotton Hoodies
« Reply #3 on: December 06, 2011, 12:31:53 PM »
They could take a week or more to bleed sometimes. That is why you have to make sure that your white has bleed resistant properties or you may be doing all of this over again a week after the customer gets the goods. As for your flash you need to make sure that the ink temp gets to at least 320 to cure. Sine you are doing 50/50 you dont want to get them too hot. Maybe 360 at the most under the flash to cure them. You cant just go by time. You need to get a tem gun if you dont have one. If you heat these up too much you can still get dye migration through a bleed resistant ink.
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Offline stitch101

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Re: 50 / 50 Poly Cotton Hoodies
« Reply #4 on: December 06, 2011, 01:10:00 PM »
Flash time will depend on your flash dryer and how high it is off the pallet. Mine is a 18 X 24 about 1.5" off the garment and will flash an under base in 5 sec.
For a good flash you need a temperature of about 230 to 280 deg F depending on the ink. It should fell dry to the tough but still be spongy if you poke your finger nail in it.
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Offline killergraphics

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Re: 50 / 50 Poly Cotton Hoodies
« Reply #5 on: December 06, 2011, 01:24:03 PM »
Man...I've done it in the past but to put out a job curing with a flash is hard to pull off.

Use the maxopake white (at least 2 coats or more) Like said you really need a low bleed or poly ink.
and throw the speedball away...it is craft ink.

Do you have a laser temp gun or heat strips? You need a way to know the temps you are reaching.

It will be hard to get the sweats cured and not shine (scorch) them.

Good luck and let us know.
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Offline primbegin

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Re: 50 / 50 Poly Cotton Hoodies
« Reply #6 on: December 06, 2011, 01:28:25 PM »
Thanks for the input!  I called union ink and we don't have a white for a poly blend ... ours was for cotton only.  They told me to get diamond white for poly/cotton blend.

When you say it will be hard to get the sweats cured and not make them shiny (scorch) ... is that because we are using a flash cure dryer or because we don't have a temp gun yet? 

I will head to amazon and look for a temp gun ... will any do? 

I noticed the speed ball ink was shoved to the back and unopened.

Our flash dryer is about 18 x 25 also and sits about 2" above the shirts.  They do feel 'spongy' but dry when we get done flash curing them.  So much to learn!!

Offline killergraphics

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Re: 50 / 50 Poly Cotton Hoodies
« Reply #7 on: December 06, 2011, 01:39:52 PM »
It's because your using a flash.

 You will need to get a conveyor dryer as soon as you can if you want to give a customer the product you need to.

Go to walley world or harbor freight for the temp gun. You can find one for $50 bucks or lees now.

Do you have a heatpress? You can cure on one of those also.
Life is a hel!-of-a thing to happen to a person.
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Offline stitch101

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Re: 50 / 50 Poly Cotton Hoodies
« Reply #8 on: December 06, 2011, 01:42:45 PM »
When talking about curing ink Flashing and Curing are two different things so you don't get the wrong info just use the term Flash or flashing when talking about
flashing
and Curing or Full cure when talking about the final curing of the ink. Another tip is if your have to use your flash to cure your shirts do it on an ironing board or something
like. If you are flashing and curing your shirts on the pallet you will warp the pallets in a very short time and warped pallets are no good to peint on

What Johnny(killergraphics) is talking about is you can heat up a sweat shirt very fast with a flash dryer and it will become shinny where it was under the flash dryer
You would be saving up for conveyor dryer ASAP.  You can control your curing time a lot better with a conveyor and 50/50 and 100% cotton cure at different rates. 
When you want something done
Talk to the organ grinder, not the monkey.

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Offline primbegin

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Re: 50 / 50 Poly Cotton Hoodies
« Reply #9 on: December 06, 2011, 01:58:36 PM »
Is this heat gun the right kind and is it good enough?   http://www.amazon.com/HDE-Temperature-Infrared-Thermometer-Laser/dp/B002YE3FS4  It is no where near 50.00 ...

No, no heat press ?

Okay, so flashing is to partially set the ink and curing is when it is completely set?  I will google it and read about it. 

I think we have been flashing and curing the shirts on the pallet!  Is the pallet the 'form' you put your shirt on to print?  Our pallet looks like formica counter top ...

This particular shirt is to have gold and white ink on it, would I not print one color, flash, print second color, cure?  If I move the shirt off the pallet to flash, I would never get it lined up to set second color ... would I?

The school probably won't let me buy a conveyor dryer ... I will google them to see what they are and how they are used too.

Offline primbegin

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Re: 50 / 50 Poly Cotton Hoodies
« Reply #10 on: December 06, 2011, 02:18:49 PM »
Wow!  I googled a conveyor dryer ... the school bauked at buying coreldraw for me, ... I don't think they would even consider the conveyor dyrer.  I do not like the idea of not turning out a quality product, but I think for now I don't have an option.  I will suggest to the school that we can't sell any of the products, because we can't control quality.  I don't want my name on something that isn't a good product!

I read a few articles that say you can't cure ink with a flash dryer ... some said it would wash out later, some said it would scorch ... Is there anything else I can do? 

Offline primbegin

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Re: 50 / 50 Poly Cotton Hoodies
« Reply #11 on: December 06, 2011, 02:31:10 PM »
Curing on a heat press is superior to curing with flash dryer?  I did a quick look and a small heat press at silkscreeningsupplies.comn is around 625.00 http://www.silkscreeningsupplies.com/product/STMAXXClam1115and i saw one on amazon for around 200.00 http://www.amazon.com/Clamshell-Printing-Sublimation-Heatpress-Powerpress/dp/B002WXAH2Y/ref=sr_1_1?ie=UTF8&qid=1323203340&sr=8-1... are we comparing apples to oranges here?  They might go for something in that range if they are serious about selling products ...

Offline stitch101

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Re: 50 / 50 Poly Cotton Hoodies
« Reply #12 on: December 06, 2011, 03:00:15 PM »
Heat gun Yes that one will work it reads over 500 deg F.

The conveyor dryer will save the school money in the long run if they plan on selling shirts. Mine has an 8 ft curing tunnel and will do 400 shirt/phr
But I can see your dilemma trying to convince a school that spending money is making money in the long run.

Heat presses they are like any thing else you get what you pay for. the cheap one will work but who know for how long.
This is the one my wife and I just bought to replace our old clam style. http://www.stahls.com/fusion-heat-press
The slide out pallet work great and really speeds doing numbers and names on jersey but would be a little over kill for what you need.

Doing the print you described on royal shirts you will need to under base the whole design then flash most likely print the white under base again
flash then print the top color in this case gold. Then take the shirt off the pallet and put it on a table or ironing board and do the final cure.

If your gold is High Opacity Gold ink you may get away with out under basing the gold





 
When you want something done
Talk to the organ grinder, not the monkey.

What happened in the past has everything to do with what we are today.

Even if you're on the right track, If you stand still you will get run over

http://www.dvcc.ca/

Offline killergraphics

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Re: 50 / 50 Poly Cotton Hoodies
« Reply #13 on: December 06, 2011, 03:42:24 PM »
I have to assume you know how to put the print on a shirt.

For me if I look someone in the eye and tell them it will not wash...it will not wash out.

Starting like you are you will have to stay on top of the flashing and not guarantee it.

I have setup at  biker events that a printer with only a flash...but it was a flash table off press like stitch said ( if you frick up your print tables.) Your screwed.

He only done 1 color but he made a ton of money. A flash table is a board that you put a shirt on under a flash the only problem is you might have to have two flashes or a swing setup.

IMO do not cure on your shirt boards...again like stitch said :-*
Life is a hel!-of-a thing to happen to a person.
Just remember do the best you can and there is no such thing as a loyal customer.

www.myTguys.com
www.killergraphics.net
www.USArmyonly.com

If you see a turtle on a fence post...you can bet he had help getting up there. :)
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Offline primbegin

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Re: 50 / 50 Poly Cotton Hoodies
« Reply #14 on: December 06, 2011, 04:03:35 PM »
I might know how to put a print on a shirt ::)!  I have printed 3 different designs on shirts now, they look good.  But I am finding out quickly that just getting it on there looking good isn't done, they might bleed later or wash out.  I have not done a two color yet ... maybe I should put my design up here and have the people here tell me the correct way.

I agree, I will not guarantee it won't wash out.  I think will post my current project and supplies, and take instruction from whoever wants to offer it ...




 

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